Eisenbeiss Gearbox, overhaul and reverse engineering, TATA steel works
Eisenbeiss Gearbox, overhaul and reverse engineering, TATA steel works
British Steel Continuous Casting
Project details
Client: | British Steel |
Application: | Continuous casting |
Gearbox: | Eisenbeiss |
Reported Problem: | Failure intervals (MTBF) <6 months. Unplanned gearbox removal costs in excess of £40,000 |
Considerations: | Gearbox installation in an ambient operating temperature in excess of 500°C |
Brief: | Reduce costs by Improving MTBF |
Result: | Improved working practices, OEM bearings & reversed engineered parts now see MTBF increased to over 18 months |
Cost savings: | Estimated over £400,000 in unplanned removal costs PA |
Gearbox in-situ & as received
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss2-600x400.jpg)
Casting floor
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss3-600x400.jpg)
Received condition
Gearbox overhaul
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss4.png)
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss5.png)
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss6.png)
Gearbox internals, as received
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss7.png)
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss8.png)
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss9.png)
Gearbox under re-build
Completed overhaul
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss10.png)
Reverse engineered internal components
![](https://dana-sac.co.uk/wp-content/uploads/2019/02/Eisenbeiss11.png)
Completed gearbox overhaul, painted with heat resistant, reflective paint