Wind turbine main gearbox refurbishment
Wind turbine main gearbox refurbishment
Project details
Client: | Earthmill |
Application: | Main gearbox bearings, case bores, second – third line gearing line gearing |
Gearbox: | Schaeffer, helical gearing throughout |
Reported Problem: | Main gearbox failure |
Considerations: | Second line bearings were being overloaded leading to damage and ultimate gearbox failure |
Brief: | Strip and investigate, report, analysis of recovery options, refurbish with existing and new parts, test, paint and dispatch |
Results: | Refurbishment of worst damage at less than half the cost of a new unit. Combination of OEM gear parts and reverse engineered parts substantially reduced lead time. |
Unit as received
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-2.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-3.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-4.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-5.jpg)
Strip and investigate
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-6.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-7.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-8.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-9.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-10.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-11.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-12.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-13.jpg)
Reporting and recovery options
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-14.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-15.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-16.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-17.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-18.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-19.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-20.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-21.jpg)
Refurbished gearbox
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-22.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-23.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-24.jpg)
![](https://dana-sac.co.uk/wp-content/uploads/2020/01/Wind-Case-Study-26.jpg)